Metso & Sandvik Crusher Wear Parts Replacement Guide
Why a brand-specific guide matters
Metso (formerly Nordberg, Lokotrack) and Sandvik are the two largest crusher OEMs globally. Together they account for 60–70% of the installed base in mining and aggregates. If you operate crushers, chances are you have at least one Metso or Sandvik machine.
This guide helps you:
- Identify the correct wear parts for your specific model
- Understand OEM part numbering systems
- Find quality aftermarket alternatives at 40–50% lower cost
- Select the right material grade for your application
For general OEM vs aftermarket analysis, see our comparison guide.
Metso crusher series overview
Jaw crushers — C-series
| Model | Feed opening (mm) | Max feed (mm) | Typical application | Standard plate material |
|---|---|---|---|---|
| C80 | 800 × 530 | 480 | Small quarry | Mn18Cr2 |
| C100 | 1,000 × 700 | 630 | Medium quarry | Mn18Cr2 |
| C105 | 1,040 × 1,060 | 750 | Medium quarry | Mn18Cr2 |
| C110 | 1,100 × 800 | 700 | Large quarry | Mn18Cr2 |
| C125 | 1,250 × 950 | 850 | Primary mining | Mn18Cr2 / Mn22Cr2 |
| C140 | 1,400 × 1,100 | 1,000 | Primary mining | Mn22Cr2 |
| C160 | 1,600 × 1,200 | 1,100 | Primary mining | Mn22Cr2 |
| C200 | 2,000 × 1,500 | 1,300 | Large primary | Mn22Cr2 |
Key features: Wedge-type jaw plate mounting, hydraulic CSS adjustment, replaceable toe plate on swing jaw.
Aftermarket tip: C-series jaw plates use a standardised wedge groove — aftermarket plates are widely available. Verify the tooth profile (standard, corrugated, quarry-swing) matches your application. See our jaw plate selection guide for profile recommendations.
Cone crushers — GP & HP series
| Series | Models | Type | Standard liner material |
|---|---|---|---|
| Nordberg GP | GP100–GP550 | Secondary | Mn18Cr2 mantle, Cr26 concave |
| Nordberg HP | HP100–HP800 | Secondary/Tertiary | Mn18Cr2 mantle, Cr26 concave |
| Nordberg MP | MP800–MP1250 | Multi-purpose | Mn18Cr2 / Mn22Cr2 |
Key features: Patented anti-spin brake (HP), hydraulic CSS adjustment, IC automation ready.
Aftermarket tip: HP series concaves use a unique retaining ring — ensure aftermarket concaves include compatible keepers. GP series is more standardised.
Impact crushers — NP series
| Model | Rotor diameter (mm) | Max feed (mm) | Standard bar material |
|---|---|---|---|
| NP1110 | 1,100 | 250 | Mn18Cr2 / Cr26 |
| NP1213 | 1,200 | 300 | Cr26 |
| NP1315 | 1,300 | 350 | Cr26 |
| NP1520 | 1,500 | 400 | Cr26 |
| NP1620 | 1,600 | 400 | Cr26+WC option |
Key features: Blow bar wedge-lock system, hydraulic rotor lift, dual-apron design.
Aftermarket tip: NP blow bars must be installed as matched sets (same batch, same weight within 0.5 kg). Mixing batches causes rotor imbalance. See our blow bar guide.
VSI crushers — Barmac B-series
| Model | Rotor | Standard tip material |
|---|---|---|
| B7150 | 3-port | Cr26 |
| B9600 | 3-port / 4-port | Cr26 + WC option |
Aftermarket tip: Barmac rotor tip dimensions are well-documented — aftermarket quality is generally good. Focus on insert quality (WC grade and braze integrity) for carbide-insert tips.
Sandvik crusher series overview
Jaw crushers — CJ & JM series
| Model | Feed opening (mm) | Type | Standard plate material |
|---|---|---|---|
| CJ409 | 750 × 1,060 | Single toggle | Mn18Cr2 |
| CJ411 | 800 × 1,200 | Single toggle | Mn18Cr2 |
| CJ412 | 900 × 1,200 | Single toggle | Mn18Cr2 |
| CJ413 | 1,000 × 1,300 | Single toggle | Mn18Cr2 |
| CJ415 | 1,100 × 1,500 | Single toggle | Mn22Cr2 |
| CJ421 | 1,200 × 1,500 | Single toggle | Mn22Cr2 |
| JM806 | 800 × 600 | Single toggle | Mn18Cr2 |
Key features: Wedge-type plate mounting (similar to Metso C), hydraulic CSS, low jaw plate weight (optimised design).
Cone crushers — CH & CS series
| Series | Models | Type | Standard liner material |
|---|---|---|---|
| CH | CH430–CH890 | Hydrocone (secondary/tertiary) | Mn18Cr2 mantle, Cr26 concave |
| CS | CS430–CS660 | S-type (secondary) | Mn18Cr2 |
| CG | CG820–CG850 | Primary gyratory | Mn18Cr2 / Mn22Cr2 |
Key features: ASRi automatic setting regulation (CH), CLP crushing chamber design, Hydroset system.
Aftermarket tip: CH series uses a threaded concave retaining ring — aftermarket concaves must match the thread profile exactly. This is a critical dimensional check.
Impact crushers — CI & CV series
| Model | Rotor diameter (mm) | Type | Standard bar material |
|---|---|---|---|
| CI731 | 1,300 | Primary | Cr26 |
| CI732 | 1,300 | Primary | Cr26 |
| CI733 | 1,300 | Primary | Cr26+WC option |
| CV215 | 1,050 | VSI | Cr26 |
| CV218 | 1,200 | VSI | Cr26+WC |
Material upgrade recommendations
Both Metso and Sandvik ship standard parts in Mn18Cr2 (jaw/cone primary) or Cr26 (impact/VSI). For many applications, upgrading the material grade delivers significant life extension:
| Crusher position | OEM standard | Upgrade option | Expected life gain |
|---|---|---|---|
| C-series jaw plates | Mn18Cr2 | Mn18Cr2+Ti | +20–30% |
| HP concave (tertiary) | Cr26 | Cr26+WC | +50–80% |
| NP blow bars (granite) | Cr26 | Cr26+ceramic | +80–120% |
| Barmac rotor tips (high silica) | Cr26 | Cr26+WC | +80–100% |
| CH mantle (secondary) | Mn18Cr2 | Mn18Cr2+Ti | +20–30% |
See our material comparison guide for detailed grade specifications.
Cross-reference process
Step 1: Identify your crusher
You need: Brand + Model + Year (approximate). The model plate is usually on the crusher frame, near the feed opening.
Step 2: Identify the specific part
You need: Part name + Position (e.g., “fixed jaw plate” or “3rd concave tier, feed end”). OEM part numbers help but aren’t essential — a good aftermarket supplier can identify from crusher model + position.
Step 3: Specify material and profile
- Material: Choose based on your application (see material upgrade table above)
- Profile: Jaw plate tooth profile, cone liner chamber profile, blow bar edge profile
- Special requirements: Counterbored bolt holes, custom tooth pitch, etc.
Step 4: Verify dimensions
Before installation, measure the aftermarket part and compare with the OEM part being replaced. Key checks:
| Dimension | Tolerance | How to check |
|---|---|---|
| Overall length/width | ±2 mm | Tape measure |
| Thickness | ±1 mm | Micrometer at 3 points |
| Bolt hole PCD | ±1 mm | Measure across bolt centres |
| Profile match | Visual + feel | Place old and new side by side |
Common pitfalls
| Pitfall | Consequence | Prevention |
|---|---|---|
| Ordering by crusher model alone without specifying position | Wrong part (fixed vs. swing, feed vs. discharge end) | Always specify position |
| Assuming all C160 jaw plates are the same | C160 has multiple plate options (standard, heavy-duty, quarry-swing) | Specify tooth profile and thickness |
| Using OEM part number from a different model | Wrong dimensions — won’t fit | Verify model, not just part number similarity |
| Ignoring chamber profile on cone liners | Wrong crushing zone geometry — poor performance | Specify chamber profile (coarse, medium, fine) |
| Not checking retaining ring compatibility (HP/CH) | Concave won’t lock — dangerous | Verify ring thread match |
FAQ
Can I use Metso C160 jaw plates on a C160 mobile (Lokotrack)?
Yes — the crusher unit is the same. The mobile chassis doesn’t affect the wear parts. However, check the CSS range — mobile units sometimes have different hydraulic settings.
Are Sandvik CJ and JM plates interchangeable?
No. CJ is the current generation (single toggle, optimised); JM is the older generation. Different mounting geometry.
Can I put HP800 concaves in an HP800 with a different chamber?
No — HP cone crushers are offered with multiple chamber profiles (EF, EC, MF, MC, F, C, etc.). The concave must match the chamber designation. Check your crusher’s data plate.
What’s the difference between Metso GP and HP?
GP = “Giga Primary” — designed for secondary crushing with a steep head angle. HP = “High Performance” — more versatile, better for tertiary/quaternary. They use different liner geometries — GP and HP liners are not interchangeable even at similar size.
How do I find the OEM part number if the data plate is unreadable?
Measure the part dimensions and contact the OEM or a quality aftermarket supplier with: crusher model, approximate year, part position, and dimensions. A good supplier can reverse-identify the part.
Should I keep OEM parts as spare and use aftermarket for routine changes?
This is a common strategy — OEM spares provide a “known good” backup if an aftermarket part has issues. However, if you’ve qualified your aftermarket supplier (material certificates, test reports, dimensional checks), the risk difference is minimal. See our OEM vs aftermarket guide for a full analysis.
Summary
Metso C/HP/GP/NP and Sandvik CJ/CH/CI are the most widely installed crusher series globally. Quality aftermarket parts are readily available for all models, typically at 40–50% of OEM price. The key to successful aftermarket use is precise specification — model, position, material grade, and profile — and dimensional verification before installation.
Use our cross-reference tool for instant part identification, or contact us with your crusher model and operating data for a customised recommendation with material certificates and test reports.